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Automatic sampling system of mechanical and electrical control solutions to common faults – Electrical and Mechanical, Electrical Hardware – Hardware

Automatic sampling stations and X-ray fluorescence analyzer sample preparation and analysis of large-scale equipment in cement industry has become the standard of quality on-line control configuration widely used. Cement Co., Ltd. introduced a automatic sampling system can be in the course of the final reduced by the percentage of 1:106 continuous access to online sample, and automatically transfer the sample to 100 meters through the pipeline outside the analysis room, replace manual sampling, and give full play representative sampling of the sampling stations with strong features, virtually eliminating manual sampling from time to time and other defects may be, but because the system is a typical electromechanical integration equipment, high degree of automation, more parts, any parts are not working properly may lead to equipment downtime, operating with some of the initial installation and manufacturing defects, resulting in multiple stop. Automatic sampling station

1 Introduction: Start when the grinding system, the sampling screw conveyor reverse rotation, will be remaining within the conveyor to return the residual material grinding system, 30s running after being started sampling station to the direction of continuous sampling, all samples The reduced separation system by 1:10 or 1:10 in the shrink in proportion to reduction of points divided into the mixing device to achieve all of the full mix until the sample reaches the set time, the control gate opens automatically, right shift sampling spoon will be fixed capacity (about 150g) samples into the sample tube gripper in the sample tube, and excess sample into the back feeder, feeder in the materials will be returned to the accumulation of more material level gradually increased, when the contact resistance rotary level gauge, the back ash fans start to wind back the materials feeder in the back grinding system, the sample is in a pneumatic tube Machinery Device control, auto-complete deduction cap, steer after the sample tube (shell) to send the fan blowing, the transmission to 100 meters beyond the terminal until the terminal and then sucked back out samples of sampling stations then return to the initial sample tube material level, and so repeat the cycle, and the sampling function, all actions executed by a Taiwan SIMATIC50 small Programmable Logic Controller to complete.

2-controlled part of the common problems and solutions:

2.1 Level Gauge out of control

In the use of the process, because the system Mifengbuyan, when returning ash fan running, the system in the positive pressure, emitting part of the powder samples, resulting in higher environmental dust concentrations. Dust within easy fleeing into level gauge, level gauge contacts appear to misuse, returning ash fan at times non-stop continuous operation, and sometimes blowing fans should start implementation of the action and not run because of no signal, causing return feeder fouling too much, until re-entry into the shrinking splitter mixing device, mixing device overload the final result, so that loss of protective effect of over-current protection switch, resulting in repeated burning motor failure. After washing after contact level gauge internal Despite the better, but still can not continue to work long hours reliable, recurrence, after the break level gauge with the output lead, in the back ash fan control circuit time of installation of two relay, a fan set to 25min as the shutdown of the time, another set to 5min after the blower fan to run as a startup time, cycle 2 times per hour. This does not cancel the run after the normal level meter, time relay time to rely on movement, back to gray fans will be able to regularly back in the fouling feeder full blown away, to protect the equipment running.

2.2 Mixing Control gate control Control gate

mixture reaches pre-set when the sampling time, time to open, will shrink to points and are a good sample of unloading, the control gate for the pneumatic ram, pneumatic valve control mechanism by the electromagnetic control, pneumatic valves switch position proximity switch sensor signals are passed to the PLC, but the implementing agencies often can not successfully open and close, so when there should be open Quemei turned on, the upstream device continues to operate, the original programming conditions not included in this chain, often resulting in too much material mixing device product, and ultimately lead to motor burn mixing device, taking into account the original program to provide foreign investors, the program lacks some of the information, additions and changes to procedures difficult. In view of this, a separate input and output mini-8 LOGO SIEMENTS small PLC, the switch position on the gate close switch be installed to achieve the original program controller in parallel with another way monitoring, once the gate is not Open the case, screw conveyor chain sampling contactor control coil, sampling screw conveyor motor power, under the protection of non-normal operation of security equipment.
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